An Overview of Sprockets
Branscheid sprockets are manufactured from high-quality materials and feature flame- or induction-hardened tooth flanks for maximum wear resistance. CNC-milled contours, split tooth rings, and well-thought-out design details ensure the highest fit accuracy, easy replacement, and long service life—even in the most demanding environments.
Stationary sprocket made of C45 (1.0503), for continuous unidirectional conveying.
Ensures optimal contact between the chain links and the drive flanks. The precision-machined hub ensures a perfect fit and stability. Ideal for precise and reliable conveying processes.
Reversible sprocket made of C45 (1.0503), for continuous conveying in two directions.
Specially designed for alternating directions of rotation. This sprocket offers maximum flexibility and precise power transmission. The perfect solution for demanding conveyor chain applications.
Stationary sprocket with a split hub, allowing for installation and removal without having to disassemble the shaft.
Reduces downtime and minimizes maintenance requirements. The robust sprockets ensure efficient operation.
Technical Data & Specifications
Pulleys
Idler roller made of C45 (1.0503) with a welded wear ring made of manganese cemented steel for extreme wear resistance
Standard deflection pulleys made of C45 (1.0503) steel with induction-hardened running surfaces
Branscheid Sprockets for Trough Chain Conveyors: Quality You Can Count On
Our sprockets and idler pulleys are synonymous with first-class manufacturing quality and durability. Manufactured from high-quality C45 steel and machined using state-of-the-art CNC technology, they impress with their precise workmanship and meet the highest standards. The flame- or induction-hardened tooth flanks guarantee maximum service life and durability. In addition, our sprocket manufacturing process allows for customization to meet specific requirements, such as through the use of alternative steel grades. We supply sprockets that are perfectly tailored to your individual operating conditions.
Sprocket Manufacturing at Branscheid: Precision in Every Detail
Our sprockets are manufactured using state-of-the-art production technologies to ensure maximum precision and reliability. Sophisticated CNC machining systems enable precise processing, while computer-controlled hardening processes—such as flame and induction hardening—ensure maximum load-bearing capacity.
Whether for a sprocket chain drive in extreme conditions or for specialized applications, every phase of sprocket production is subject to strict quality controls to optimally meet the demanding requirements of a wide variety of applications.
Custom Solutions for Your Industry—Made in-House
Every industry has its own specific requirements for conveyor chains. Our chains, sprockets, and chain wheels are precisely engineered for your specific industries, such as cement production, wood processing, or biomass handling. Whether you’re dealing with extreme temperatures, abrasive materials, or changing directions of rotation—as a DIN ISO 9001:2015-certified company, we offer customized solutions that are perfectly tailored to your conveying processes. Contact us for a personalized needs assessment and consultation!
- Custom surface treatment technologies ensure increased abrasion and corrosion resistance for your chain sprockets
- Customization of tooth count and pitch for optimized power transmission in specific conveying processes
- Development of sprockets and chains for heavy-duty applications in recycling and waste management to ensure maximum service life
- Flexible manufacturing, even for small quantities, to meet individual requirements cost-effectively
sales@branscheid.com+49 2333 98 58 0
Additional System Components
High-Performance Industry Solutions: Our Sprockets in Action
Our sprockets for conveyor chains are used in a wide variety of industries, as they can be specifically tailored to meet the requirements of different sectors. Their versatility and robust construction make them indispensable components in high-quality conveyor systems and production facilities. Whether in extreme temperatures, with abrasive materials, or in corrosive environments, our products combine precision, durability, and maximum load-bearing capacity to ensure optimal performance in complex industries.
- Cement industry: Sprockets designed for high tensile forces and extreme temperatures guarantee stability and efficiency in demanding production environments.
- Wood industry: We manufacture robust solutions specifically designed for abrasive materials such as sawdust and wood scraps.
- Biomass: Our corrosion-resistant sprockets are ideal for transporting organic raw materials and bulk materials.
- Waste recycling: Rely on heat-resistant sprockets for demanding tasks in recycling plants and waste incineration processes.
- Chemical Industry: We are happy to manufacture custom solutions for corrosive substances and the highest requirements for chemical resistance.
- Sewage sludge: Branscheid offers durable sprockets for conveyor chains used in sewage sludge recycling and treatment.